HYDRAULIC FLUID LINE BURST PRESSURES

(Barlow’s Formula)

P = (2ST÷D) (45,000 PSI Min Tensile)
P = Burst Pressure
S = 45,000 lbs. PSI Tensile Strength
T = Nominal Wall Thickness
D = Outside Diameter

1/4″ x 0.035 – 12,600
5/8″ x 0.083 – 11,950
1-1/8″ x 0.065 – 5,200
1/4 x 0.049 – 17,640
3/4 x 0.035 – 4,200
1-1/8″ x 0.083 – 6,640
5/16″ x 0.035 – 10,080
3/4″ x 0.049 – 5,880
1-1/8 x 0.95 – 7,600
5/16 x 0.049 – 14,110
3/4 x 0.065 – 7,800
1-1/8 x 0.109 – 8,720
3/8″ x 0.035 – 8,400
3/4″ x 0.083 – 9,960
1-1/4″ x 0.065 – 4,680
3/8 x 0.049 – 11,760
3/4 x 0.095 – 11,400
1-1/4 x 0.083 – 5,975
3/8″ x 0.065 – 15,600
3/4″ x 0.109 – 13,080
1-1/4 x 0.095 – 6,840
7/16 x 0.035 – 7,200
7/8 x 0.049 – 5,040
1-1/4″ x 0.109 – 7,848
7/16″ x 0.049 – 10,080
7/8″ x 0.065 – 6,685
1-1/4 x 0.120 – 8,640
7/16 x 0.065 – 13,370
7/8 x 0.083 – 8,535
1-1/2″ x 0.083 – 4,980
1/2″ x 0.035 –  6,300
7/8″ x 0.095 – 9,770
1-1/2 x 0.095 – 5,700
1/2 x 0.049 –  8,820
1″ x 0.049 – 4,410
1-1/2″ x 0.109 – 6,540
1/2″ x 0.065 – 11,700
1″ x 0.065 – 5,850
1-1/2 x 0.120 – 7,200
5/8 x 0.035 –  5,040
1″ x 0.083 – 7,470
2″ x 0.134 – 6,030
5/8″ x 0.049 –  7,055
1″ x 0.095 – 8,550
2″ x 0.188 – 8,460
5/8 x 0.065 –  9,360

Note: To compute safe working pressures, above Burst Pressures should be divided by your desired safety factor.