WELDED HYDRAULIC TUBING

SAE J2435

SCOPE

This specification covers electric resistance welded, flash controlled, normalized, single-wall SAE 1021 carbon steel pressure tubing. It is intended for use in pressure lines and in other applications requiring tubing of a quality suitable for bending, double flaring, beading and brazing. Material produced to this specification is not intended for single flare applications due to the potential leak path caused by the ID weld bead.

TESTING

Tubing produced to this specification will be submitted to the following test procedures according to SAE J1677; Flattening Test, Flaring Test, Reverse Flattening Test, Expansion Test, Hardness Test, Tensile Test, Pressure Proof Test, and a Nondestructive Electronic Test.

COMPARISON TO SAE J356

The grade of steel used to produce tubing to this specification differs from that of SAE J356 because it has higher carbon and manganese content. It is intended to service “high pressure” applications not recommended for SAE J356 tubing. Due to the chemistry, the forming characteristics will be somewhat diminished as compared to SAE J356.

INSIDE FLASH HEIGHT
Nominal Wall Thickness
(Inches)
Maximum Flash Height
Through 1” OD
(Inches)
Maximum Flash Height
Over 1” OD
(Inches)
Less Than .035
.005
.010
.035 Through .065
.008
.010
Greater Than .065
.010
.010
TUBING OUTSIDE DIAMETER TOLERANCES
Nominal Tube OD (Inches)
Tube OD Tolerance (+/- Inches)
Up to 3/8
.0025
Over 3/8 to 5/8
.0035
Over 5/8 to 1-1/8
.0035
Over 1-1/8 to 2
.0055
Over 2 to 2-1/2
.0065
Over 2-1/2 to 3
.0085
Over 3 to 3-1/2
.0095
Over 3-1/2 to 4
.0105
TUBING WALL THICKNESS TOLERANCES
Nominal Wall
Thickness
(Inches)
Nominal Tube OD
Through 1”
(+/- Inches)
Nominal Tube OD
Over 1” Through
2” (+/- Inches)
Nominal Tube OD
Over 2” Through
4” (+/- Inches)
  .028 (22 Ga)
.002/.003
.003/.003
.003/.003
  .035 (20 Ga)
.002/.004
.002/.004
.002/.004
  .042 (19 Ga)
.002/.004
.002/.004
.002/.004
  .049 (18 Ga)
.004/.005
.003/.005
.004/.008
  .058 (17 Ga)
.006/.006
.004/.008
.004/.008
  .065 (16 Ga)
.006/.006
.004/.008
.004/.008
  .072 (15 Ga)
.006/.010
.006/.010
.006/.010
  .083 (14 Ga)
.006/.010
.006/.010
.006/.010
  .095 (13 Ga)
.006/.010
.006/.010
.006/.010
  .100
.006/.010
.006/.010
.006/.010
  .109 (12 Ga)
.006/.010
.006/.010
.006/.010
  .118
.006/.010
.006/.010
.006/.010
  .120 (11 Ga)
.006/.010
.006/.010
.006/.010
  .134 (10 Ga)
.006/.010
.006/.010
.006/.010
  .148 (9 Ga)
.007/.001
.007/.011
  .156 (5/32)
.007/.011
.007/.011
  .165 (8 Ga)
.007/.011
.007/.011
  .180 (7 Ga)
.007/.011
.007/.011
  .197
.008/.012
.008/.012
  .203 (6 Ga)
.008/.012
.008/.012
  .219 (7/32)
.008/.012
.008/.012
  .236
.014/.018
.014/.018
  .238 (4 GA)
.014/.018
.014/.018
  .259 (3 Ga)
.014/.020
.014/.020
CHEMICAL REQUIREMENTS
Element
Cast or Heat Analysis: Weight %
Carbon
0.17 Min/0.23 Max
Manganese
0.60 Min/0.90 Max
Phosporus
0.04 Max
Sulfur
0.05 Max
MECHANICAL PROPERTIES
Properties
Values
Yield Strength (Min)
40,000 PSI
Tensile Strength (Min)
60,000 PSI
Elongation in 2” (Min)
25%
Hardness (Rockwell B)(Max)
75 *

* The hardness test shall not be required on tubing with a nominal wall thickness of less than .065” (16 Ga).