PRODUCT DATA — DRAWN OVER MANDREL TUBINGASTM A513 TYPES 5 AND 6 |
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DRAWN OVER MANDREL vs. COLD DRAWNSEAMLESS TUBINGAdvantages of DOM |
DRAWN OVER MANDREL has very little wall variation and no spiraling eccentricity. The tube is formed and electric resistance welded from flat steel which has very little gauge variation. Any wall variation that may exist in the flat steel runs in the same plane throughout the length of the tube, leaving the bore straight and true.
COLD DRAWN SEAMLESS has an inherent characteristic of eccentricity. In the piercing process a solid billet is heated and forced in a rotary motion over a piercing point to form the seamless tube hollow for subsequent cold drawing. It is impossible to keep the piercing point always in the exact center of the tube round during the piercing operation. As a result, wall variation is induced into the tube. Moreover, since the shell is turning as it is being formed, spiraling eccentricity is created. Additional hot and cold finishing operations greatly refine the dimensional accuracy of the seamless tube, but the eccentricity is never fully eliminated.
Better surface finish can generally be expected on DOM tubing because the surface of the welded tube, prior to cold drawing, is usually better than seamless at the same stage. For many applications, the surface of DOM, coupled with closer concentricity, may altogether eliminate any additional finishing operations.
Less stock removal is required on DOM due to the improved surface finish and elimination of spiraling eccentricity and wall variation. As a result, there is less machine time and tool wear in manufacturing the finished product.
The ID surface of DOM tubing has been worked from the ingot stage down to a thin flat strip and then welded to a round tube. Seamless, produced from a solid bar, contains an ID surface that was once the core of a solid bar. Consequently, DOM has a more dense ID surface than seamless tubing.
The OD and ID tolerance on DOM and seamless are generally the same. However, the wall tolerance differs greatly. On light wall DOM, the wall could vary only plus or minus 0.003 inch, compared to seamless at plus or minus 6 to 7-1/2 percent. Heavier wall DOM could vary up to plus or minus 0.009 inch compared to seamless at plus or minus 7-1/2 percent.
DRAWN OVER MANDREL
ST 52.3
OD
|
WALL |
|
Sizes: |
1.250″ – 10.250″
|
.120″ – .660″
|
Guaranteed impact values at -20 C (-4 F) when specified.
Size
|
Avg. of 3
|
Min Value
|
||
(MM x MM)
|
Ft. #’s
|
Joules
|
Ft. #’s
|
Joules
|
10 x 10
|
20
|
27
|
15
|
20
|
10 x 7.5
|
16
|
22
|
12
|
16
|
10 x 6.6
|
14.8
|
20
|
11
|
15
|
10 x 5.0
|
12
|
16
|
9
|
12
|
DIAMETER TOLERANCES FOR ROUND DOM TUBING
Note — Measurements for diameter are to be taken at least 2 in. from the ends of the tubes.
OD Size Range
|
Wall
Percent of OD |
OD, Inches
|
ID, Inches
|
||
Over
|
Under
|
Over
|
Under
|
||
Up to 0.499
|
All
|
0.004
|
0.000
|
—
|
—
|
0.500-1.699
|
All
|
0.005
|
0.000
|
0.000
|
0.005
|
1.700-2.099
|
All
|
0.006
|
0.000
|
0.000
|
0.006
|
2.100-2.499
|
All
|
0.007
|
0.000
|
0.000
|
0.007
|
2.500-2.899
|
All
|
0.008
|
0.000
|
0.000
|
0.008
|
2.900-3.299
|
All
|
0.009
|
0.000
|
0.000
|
0.009
|
3.300-3.699
|
All
|
0.010
|
0.000
|
0.000
|
0.010
|
3.700-4.099
|
All
|
0.011
|
0.000
|
0.000
|
0.011
|
4.100-4.499
|
All
|
0.012
|
0.000
|
0.000
|
0.012
|
4.500-4.899
|
All
|
0.013
|
0.000
|
0.000
|
0.013
|
4.900-5.299
|
All
|
0.014
|
0.000
|
0.000
|
0.014
|
5.300-5.549
|
All
|
0.015
|
0.000
|
0.000
|
0.015
|
5.500-5.999
|
Under 6
6 and Over
|
0.010
|
0.010
|
0.010
|
0.010
|
0.009
|
0.009
|
0.009
|
0.009
|
||
6.000-6.499
|
Under 6
6 and Over
|
0.013
|
0.013
|
0.013
|
0.013
|
0.010
|
0.010
|
0.010
|
0.010
|
||
6.500-6.999
|
Under 6
6 and Over
|
0.015
|
0.015
|
0.015
|
0.015
|
0.012
|
0.012
|
0.012
|
0.012
|
||
7.000-7.499
|
Under 6
6 and Over
|
0.018
|
0.018
|
0.018
|
0.018
|
0.013
|
0.013
|
0.013
|
0.013
|
||
7.500-7.999
|
Under 6
6 and Over
|
0.020
|
0.020
|
0.020
|
0.020
|
0.015
|
0.015
|
0.015
|
0.015
|
||
8.000-8.499
|
Under 6
6 and Over
|
0.023
|
0.023
|
0.023
|
0.023
|
0.016
|
0.016
|
0.016
|
0.016
|
||
8.500-8.999
|
Under 6
6 and Over
|
0.025
|
0.025
|
0.025
|
0.025
|
0.017
|
0.017
|
0.017
|
0.017
|
||
9.000-9.499
|
Under 6
6 and Over
|
0.028
|
0.028
|
0.028
|
0.028
|
0.019
|
0.019
|
0.019
|
0.019
|
||
9.500-9.999
|
Under 6
6 and Over
|
0.030
|
0.030
|
0.030
|
0.030
|
0.020
|
0.020
|
0.020
|
0.020
|
||
10.000-10.999
|
All
|
0.034
|
0.034
|
0.034
|
0.034
|
11.000-11.999
|
All
|
0.035
|
0.035
|
0.035
|
0.035
|
12.000-12.999
|
All
|
0.036
|
0.036
|
0.036
|
0.036
|
13.000-13.999
|
All
|
0.037
|
0.037
|
0.037
|
0.037
|
14.000-14.999
|
All
|
0.038
|
0.038
|
0.038
|
0.038
|
WALL THICKNESS TOLERANCES FOR ROUND DOM TUBING
Wall Thickness
|
Outside Diameter, In.a
|
||||||||
3/8 to 7/8 incl.
|
Over 7/8 to 1-7/8 incl.
|
Over 1-7/8 to 3-3/4 incl.
|
Over 3-3/4 to 15 incl.
|
||||||
In.a
|
Bwgb
|
Wall Thickness Tolerances, in.,a ±
|
|||||||
+
|
–
|
+
|
–
|
+
|
–
|
+
|
–
|
||
0.035
|
20
|
0.002
|
0.002
|
0.002
|
0.002
|
0.002
|
0.002
|
…
|
…
|
0.049
|
18
|
0.002
|
0.002
|
0.002
|
0.003
|
0.002
|
0.003
|
…
|
…
|
0.065
|
16
|
0.002
|
0.002
|
0.002
|
0.003
|
0.002
|
0.003
|
0.004
|
0.004
|
0.083
|
14
|
0.002
|
0.002
|
0.002
|
0.003
|
0.003
|
0.003
|
0.004
|
0.005
|
0.095
|
13
|
0.002
|
0.002
|
0.002
|
0.003
|
0.003
|
0.003
|
0.004
|
0.005
|
0.109
|
12
|
0.002
|
0.003
|
0.002
|
0.004
|
0.003
|
0.003
|
0.005
|
0.005
|
0.120
|
11
|
0.003
|
0.003
|
0.002
|
0.004
|
0.003
|
0.003
|
0.005
|
0.005
|
0.134
|
10
|
…
|
…
|
0.002
|
0.004
|
0.003
|
0.003
|
0.005
|
0.005
|
0.148
|
9
|
…
|
…
|
0.002
|
0.004
|
0.003
|
0.003
|
0.005
|
0.005
|
0.165
|
8
|
…
|
…
|
0.003
|
0.004
|
0.003
|
0.004
|
0.005
|
0.006
|
0.180
|
7
|
…
|
…
|
0.004
|
0.004
|
0.003
|
0.005
|
0.006
|
0.006
|
0.203
|
6
|
…
|
…
|
0.004
|
0.005
|
0.004
|
0.005
|
0.006
|
0.007
|
0.220
|
5
|
…
|
…
|
0.004
|
0.006
|
0.004
|
0.006
|
0.007
|
0.007
|
0.238
|
4
|
…
|
…
|
0.005
|
0.006
|
0.005
|
0.006
|
0.007
|
0.007
|
0.259
|
3
|
…
|
…
|
0.005
|
0.006
|
0.005
|
0.006
|
0.007
|
0.007
|
0.284
|
2
|
…
|
…
|
0.005
|
0.006
|
0.005
|
0.006
|
0.007
|
0.007
|
0.300
|
1
|
…
|
…
|
0.006
|
0.006
|
0.006
|
0.006
|
0.008
|
0.008
|
0.320
|
|
…
|
…
|
0.007
|
0.007
|
0.007
|
0.007
|
0.008
|
0.008
|
0.344
|
|
…
|
…
|
0.008
|
0.008
|
0.008
|
0.008
|
0.009
|
0.009
|
0.375
|
|
…
|
…
|
…
|
…
|
0.009
|
0.009
|
0.009
|
0.009
|
0.400
|
|
…
|
…
|
…
|
…
|
0.010
|
0.010
|
0.010
|
0.010
|
0.438
|
|
…
|
…
|
…
|
…
|
0.011
|
0.011
|
0.011
|
0.011
|
0.460
|
|
…
|
…
|
…
|
…
|
0.012
|
0.012
|
0.012
|
0.012
|
0.480
|
|
…
|
…
|
…
|
…
|
0.012
|
0.012
|
0.012
|
0.012
|
0.531
|
|
…
|
…
|
…
|
…
|
0.013
|
0.013
|
0.013
|
0.013
|
0.563
|
|
…
|
…
|
…
|
…
|
0.013
|
0.013
|
0.013
|
0.013
|
0.580
|
|
…
|
…
|
…
|
…
|
0.014
|
0.014
|
0.014
|
0.014
|
0.600
|
|
…
|
…
|
…
|
…
|
0.015
|
0.015
|
0.015
|
0.015
|
0.625
|
|
…
|
…
|
…
|
…
|
0.016
|
0.016
|
0.016
|
0.016
|
0.650
|
|
…
|
…
|
…
|
…
|
0.017
|
0.017
|
0.017
|
0.017
|
a1 in = 25.4mm.bBirmingham Wire Gauge.
ADDITIONAL OVALITY TOLERANCE FOR ROUND DOM TUBING
The additional ovality shall be as follows, but the mean outside diameter shall be within the specified tolerance.
Outside DiameterInches (mm)
|
Additional Ovality ToleranceInches (mm)
|
Up to 2 (50.8), incl.
|
0.010 (0.25)
|
Over 2 to 3 (50.8 to 76.2), incl.
|
0.015 (0.38)
|
Over 3 to 4 (76.2 to 101.6), incl.
|
0.020 (0.51)
|
Over 4 to 5 (101.6 to 127.0), incl.
|
0.025 (0.64)
|
Over 5 to 6 (127.0 to 152.4), incl.
|
0.030 (0.76)
|
Over 6 to 7 (152.4 to 177.8), incl.
|
0.035 (0.89)
|
Over 7 to 8 (177.8 to 203.2), incl.
|
0.040 (1.02)
|
Over 8 to 9 (203.2 to 228.6), incl.
|
0.045 (1.14)
|
Over 9 to 10 (228.6 to 254.0), incl.
|
0.050 (1.27)
|
Over 10 to 11 (254.0 to 279.4), incl.
|
0.055 (1.40)
|
Over 11 to 12 (279.4 to 304.8), incl.
|
0.060 (1.52)
|
Over 12 to 12.500 (304.8 to 317.5), incl.
|
0.065 (1.65)
|