ELECTRIC RESISTANCE WELDED TUBING

Square and Rectangular Tolerances
ASTM A-513

Largest Nominal Outside
Dimension, Inches
Wall Thickness,
Inch
Outside Tolerance at All
Sides at Corners, Inch
Plus and Minus
3/16 to 5/8 incl.
0.020 to 0.083 incl.
0.004
Over 5/8 to 1-1/8 incl.
0.025 to 0.156 incl.
0.005
Over 1-1/8 to 1-1/2 incl.
0.025 to 0.192 incl.
0.006
Over 1-1/2 to 2 incl.
0.032 to 0.192 incl.
0.008
Over 2 to 3 incl.
0.035 to 0.259 incl
0.010
Over 3 to 4 incl.
0.049 to 0.259 incl.
0.020
Over 4 to 6 incl.
0.065 to 0.259 incl.
0.020
Over 6 to 8 incl.
0.185 to 0.259 incl.
0.025

NOTE: Measurements should be taken at 2 inches from either end of tube.

CONVEXITY and CONCAVITY: Tubes having two parallel sides are also measured in the center of the flat sides for convexity and concavity. This tolerance applies to the specific size determined at the corners and is measured on the following basis:

Largest Nominal Outside
Dimension, Inches
Tolerance Plus and Minus,
Inches
2-1/2 and under
0.010
Over 2-1/2 to 4
0.015
Over 4 to 8
0.025

WALL TOLERANCE

Wall thickness tolerance on square and rectangular tubing is normally plus or minus 10 percent of the nominal wall. This tolerance exceeds the round tubing wall tolerance since stresses involved in forming round tubing into required square or rectangular sections cause wall deformation.

RADII OF CORNERS

The standard radius is established in accordance with the following table. Special radii may be obtained by arrangement between purchaser and producer. The slight flattening of the radius is more pronounced in heavier wall tubing.

Squares and Rectangles
Made From Tubes Whose
Diameters Range From
Inches
Wall
Thickness
B.W. Ga.
and Dec. Inches
Radius, Inches
1/2 to 1-1/2 incl.
22 (0.028)
1/32 to 1/16
1/2 to 2-1/2 incl.
20 (0.035)
1/32 to 1/16
1/2 to 4 incl.
18 (0.049)
3/64 to 5/64
1/2 to 4-1/8 incl.
16 (0.065)
1/16 to 7/64
3/4 to 4-1/8 incl.
14 (0.083)
5/64 to 1/8
Over 4-1/8 to 6 incl.
14 (0.083)
3/16 to 5/16
1 to 4-1/8 incl.
13 (0.095)
3/32 to 5/32
Over 4-1/8 to 6 incl
13 (0.095)
3/16 to 5/16
1-1/4 to 4 incl.
12 (0.109)
1/8 to 13/64
Over 4 to 6 incl.
12 (0.109)
3/16 to 5/16
1-1/4 to 4 incl.
11 (0.120)
1/8 to 7/32
Over 4 to 6 incl.
11 (0.120)
7/32 to 7/16
2 to 4 incl.
10 (0.134)
5/32 to 9/32
Over 4 to 6 incl.
10 (0.134)
7/32 to 7/16
2 to 4 incl.
9 (0.148)
3/16 to 5/16
Over 4 to 8 incl.
9 (0.148)
7/32 to 7/16
2 to 8 incl.
8 (0.165)
1/4 to 1/2
2 to 8 incl.
7 (0.180)
1/4 to 1/2
2-1/2 to 4 incl.
6 (0.203)
5/16 to 9/16
Over 4 to 8 incl.
6 (0.203)
5/16 to 9/16
2-1/2 to 8 incl.
5 (0.220)
3/8 to 5/8
2-1/2 to 8 incl.
4 (0.238)
3/8 to 5/8
2-1/2 to 8 incl.
3 (0.259)
3/8 to 5/8

The above tolerances apply to grade MT 1010 and grade MT 1020 steel only. Tolerances in other grades are subject to arrangement between purchaser and producer.

SQUARENESS OF SIDES

The squareness tolerance of square and rectangular tubes varies in accordance with the following formula:
+ b = c x 0.006 inch
b = Tolerance for out-of-square
c = Length of longest size
Example:
Rectangular tubes 2 inch x 1 inch
c = 2 inch
± b = 2 x 0.006 inch = 0.012 inch

Thus a 2 inch x 1 inch rectangular tube may have its sides failing to be 90 degrees to each other by + 0.012 inch.

TWIST

The twist permissible in square and rectangular tubes is shown below.

Twist is measured by holding down the edge of one end of a square or rectangular tube on a surface plate, and noting the height that either corner on the opposite end of the bottom side is above the surface plate.
Longest Side, Inches
Twist Permissible in 3 Ft., in Inches
Under 1/2
0.032
Over 1/2 to 1-1/2
0.050
Over 1-1/2 to 2-1/2
0.062
Over 2-1/2 to 4 incl.
0.075
Over 4 to 6 incl.
0.087
Over 6 to 8 incl.
0.100

STRAIGHTNESS

Commercial tolerance for straightness is 1/16 inch in three feet.